General Introduction
During the operation of industrial systems, removing dust, mist, and liquid droplets from air streams is essential to ensure efficiency, protect equipment, and maintain a safe working environment. The three-piece mesh mist eliminator filter emerges as an optimal solution, combining high filtration efficiency and adaptability for various applications, while offering cost savings in both investment and operation.
Furthermore, using the three-piece mesh mist eliminator filter enhances system safety thanks to its stable operation and minimal risk of clogging. With its optimized design, this product meets modern technical standards and can be easily integrated into production lines without incurring additional complex installation costs. It is an ideal choice for businesses aiming for cleaner production, safeguarding workers’ health, and meeting increasingly stringent environmental requirements.
Construction and Working Principle
The three-piece mesh mist eliminator filter is manufactured in the form of interwoven mesh layers, creating a “zigzag” path with a large contact area for liquid droplets or dust particles in the airflow. As contaminated air passes through the mesh, these particles collide with and are captured by the fibers, gradually accumulating and draining away from the airflow due to gravity or counterflow liquids.
The three-piece modular design makes installation, removal, and maintenance easy—especially suitable for vessels with limited space or requiring high flexibility.
Additional Technical Specifications and Performance Information
|
Model |
Material |
Bulk Density (lb/ft³) |
Surface Area (ft²/ft³) |
Wire Diameter (inch) |
Critical Droplet Size (micron) |
Application |
|
ME1-04-085-PP/FRP |
Polypropylene, FRP support mesh |
4 |
85 |
0.011 |
6 |
Air stripper, mildly corrosive environments |
|
ME1-09-085-304/304L |
304/304L stainless steel |
9 |
85 |
0.011 |
4 |
Chemicals, high temperature |
|
ME1-05-45 |
Stainless steel |
5 |
45 |
0.011 |
10 |
Basic mist separation |
|
ME1-12-115 |
Stainless steel |
12 |
115 |
0.011 |
5 |
High-efficiency mist removal |
|
ME1-09-158 |
Stainless steel |
9 |
158 |
0.011 |
2.6 |
Ultra-fine filtration |
The mist separation efficiency of this filter is evaluated based on factors such as critical droplet size, mesh density, and wire diameter. Thanks to its optimized design, these filter models can capture up to 99% of droplets larger than the critical size; smaller droplets may pass through but typically do not affect the overall system performance.
Investing in high-quality mesh mist eliminators helps protect equipment, enhance production efficiency, and promote sustainable environmental protection.
Technical Features & Operational Efficiency
-
Advanced mechanical design combined with carefully selected materials ensures maximum service life.
-
Manufacturing technology delivers outstanding filtration performance without impeding airflow, maintaining low pressure drop.
-
Efficiently filters fine liquid droplets down to 2 microns, ensuring optimal air purity after filtration with a typical pressure drop below 2.5 mbar.
-
Filters can be custom-made in various shapes and sizes to fit most vessel types or existing systems.
-
The three-piece modular construction allows for easy transport, installation, and cleaning, minimizing long-term operational and maintenance costs.
Cost & Support Services
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Extended product lifespan reduces total cost of ownership throughout the usage cycle.
-
Flexible delivery service: Rapid response for replacements, minimizing production downtime.
-
In-depth technical support: A reputable technical team provides design and operational advice, reducing risks in production processes.
Quality & Applications
-
Đông Châu is committed to product quality, ensuring customer satisfaction.
-
Widely used in absorption systems, separators, condensers, steam drums, exhaust gas treatment systems, and more.
Typical Applications
-
Toxic gas absorption and treatment systems
-
Evaporation and condensation systems in the chemical industry
-
Steam drums in thermal power plants
-
Oil-water and gas-water separators in the oil and gas industry
-
Exhaust gas treatment systems in metallurgical and cement plants
Flexible Installation Options
The three-piece mesh mist eliminator filter can be installed in two primary configurations:
-
Vertical upward airflow: Liquid drains against the airflow direction, suitable for systems with significant vertical space.
-
Horizontal airflow: Liquid flows perpendicular to the gas stream, ideal for horizontally oriented vessels.
Most units come equipped with sturdy support frames for easy mounting on vessel ledges or internal rings. Additional accessories such as ties, bolts, clamps, or support bars are available upon request to ensure safety and convenience during operation.
Conclusion
Leveraging the advantages of mesh structure and three-piece modular design, the mesh mist eliminator filter not only delivers optimal filtration efficiency but also helps businesses save costs and minimize maintenance and operational downtime. This is truly an effective solution for a cleaner workplace and long-term equipment protection.
If you need a high-quality industrial filtration solution at a competitive price, choose Đông Châu—the direct manufacturer of a wide range of durable filters to meet all technical requirements. We are committed to delivering superior results, dedicated service, and reliable warranty policies. Please contact 02862702191 for consultation and the best quotation today!
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